Machine Safety Australia

Validation of Functional safety

Validation of Functional Machine Safety

While machine safety verification is performed during the design phase to confirm the correct specifications of your machinery. The process includes fault injection and failure mode testing to validate the functionality of safety systems against future machinery faults. Comprehensive documentation of verification activities, including test results and performance assessments, is maintained to demonstrate compliance with the industry standards.In verifying your machinery’s operation, MSA provides an accurate and effective safety system.

The Validation of Functional Machine Safety guarantees that your equipment not only performs optimally but also protects your workforce from potential hazards. Given the strict regulations and the increasing complexity of modern machinery, proper machine safety validation is necessary to maintain a secure working environment.

Machine Safety Australia (MSA) specialises in providing validation services that ensure your safety systems are fully operational and compliant with AS /NZS 4024.1 2019, Safety of Machinery Standards. Our Validation of Functional Machine Safety service guarantees that all protective measures are correctly implemented. We meticulously analyse each machine’s safety measure to confirm its effectiveness and compliance, providing you with the assurance that your machinery operates safely and reliably under all conditions.

Our approach is organised and precise, aimed at eliminating any potential risks and ensuring that your machinery meets the highest safety standards.

Meet MSA's Expert Validation Team

Our validation team comprises highly skilled professionals with extensive experience in machine safety and compliance. They are well-versed in the latest industry standards and regulations, including ISO 13849, IEC 62061, and IEC 61508.

Our team includes certified safety engineers, risk assessment specialists, compliance consultants, and technical analysts. These professionals work together to provide a holistic approach to your machine safety needs, ensuring that all safety functions are thoroughly tested and validated.

Our certified safety engineers validate the design and safety measures on your machinery. Risk assessment and compliance consultants confirm that all operations adhere to international and local standards, while technical analysts perform rigorous testing to validate the functionality of your machine safety systems.

What We Offer in Our Validation Safety Service

Our validation of functional safety service contains a detailed assessment and testing of your machinery to ensure that all safety-related risks are mitigated effectively. Our validation process includes:

  • Comprehensive Safety Inspections: Detailed analysis and testing of safety functions.
  • Risk Assessment Validation: Ensuring that all identified risks are addressed with appropriate measures.
  • Compliance Assurance: Verification that your machinery meets AS /NZS 4024.1 2019, Safety of Machinery Standards and other relevant standards.
  • Lifecycle Documentation: Complete documentation of the validation process throughout the machine’s operational lifecycle.

MSA's Checkpoints for Validation

Our validation process at Machine Safety Australia includes several key checkpoints to ensure that all safety measures are fully functional and compliant:

  • Wire Fault Testing: We simulate faults to observe and verify the responses of safety functions.
  • Power Interruption Testing: Our team ensures the safe positioning of machinery during power loss scenarios.
  • E-stop Device Activation: We validate the effectiveness of emergency stops to confirm they operate correctly.
  • Brake Engagement Verification: Testing stopping distances upon power removal to ensure brakes engage properly.
  • Network Cable Disconnection: We ensure the proper functionality of safety systems even when communication is interrupted.

These checkpoints are meticulously conducted to confirm that every safety measure operates correctly. Our thorough validation of the functional machine safety process helps identify and correct any defects and shortages in the safety systems, ensuring all protective measures perform smoothly under various working conditions.

Why Have Your Machine Safety Functions Validated

MSA’s Validation of Functional Machine Safety enhances your business performance by minimising unexpected downtimes and ensuring your machinery operates appropriately. This not only prevents costly accidents and equipment failures but also extends the lifespan of your machine, leading to substantial cost savings over time.

Our thorough machine safety validation process also fosters a culture of safety within your organisation, boosting employee morale and productivity. Your employees will feel more confident and secure knowing that all safety measures have been rigorously tested and validated. Furthermore, our commitment to safety helps you build and maintain a strong reputation. Demonstrating that you prioritise a safe working environment can increase trust and loyalty among clients and stakeholders, enhancing your business relationships and contributing to long-term success.

Validate your Machine Safety with MSA

Invest in your machine and workforce’s reliability with Machine Safety Australia. Our Validation of Functional Machine Safety service enhances the lifespan and protection of your machinery and leads to greater business success.

Frequency Asked Questions

01. What is the difference between validation and verification?
MSA understands the importance of both processes. Verification is performed during the design phase to ensure that the safety systems meet the correct design specifications. Validation, on the other hand, involves rigorous testing and analysis after the systems are implemented. These processes ensures that all safety measures are functioning correctly in real-world conditions.
We recommend performing machine safety validation whenever there are significant changes to your machinery, such as upgrades or modifications. Additionally, periodic validation should be part of your regular maintenance schedule to ensure ongoing compliance and safety.
Absolutely. Our team of experts is equipped to validate safety measures for both new installations and upgraded existing equipment. We ensure that all machinery meets the current safety standards and operates reliably.

We are always ready to help you and answer your questions

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